Coil Polyethylene Pipe PPR Plastic Water Gas Oil Supply Sewage Hose Tube Extrusion Production Line
Introduction:
This advanced Single Wall Corrugated Pipe Extrusion Line is designed for manufacturing high-quality PPR (Polypropylene Random Copolymer) pipes used in supply, drainage, electric conduit, and hose/tube applications. The production line ensures excellent corrugation, durability, and flexibility, making it ideal for construction, electrical, agricultural, and industrial piping systems.
Extrusion line details:
Material →Color Mixer →Automatic Feeder→Hopper Dryer →Single Screw Extruder →Extrusion Mould & Calibrator → Vacuum Calibration Cooling Tank → Spray Cooling Tank →Printer → Haul-off Unit →Cutter →Stacker or Coiler
Material Feeding
PPR pellets are fed into the hopper of the extruder.
Optional drying system ensures moisture-free material for better quality.
Extrusion & Melting
The single-screw extruder heats and melts the PPR material uniformly.
Precise temperature control zones maintain optimal melting conditions.
Pipe Molding (Corrugation)
Molten PPR is pushed through a corrugated mold to form the pipe structure.
Vacuum calibration system ensures smooth and consistent pipe shape.
Cooling & Shaping
The corrugated pipe passes through a water cooling tank for rapid solidification.
Adjustable haul-off unit maintains proper tension for dimensional accuracy.
Cutting & Coiling
Automatic cutting machine trims pipes to desired lengths.
Coiling system (for flexible pipes) or stacking system (for rigid pipes) ensures neat packaging.
Quality Inspection & Packaging
Laser measurement checks diameter and wall thickness.
Final pipes are packed in coils/bundles for shipment.
Technical Specifications:
1- 30m/min of maximum lineal extrusion speed, big capacity and low power consumption, and achieved multi- layers co extrusion with 1-5 layers.
2- The copper bush is more wear-resisting and prevent material leakage which can guarantee a stable running of extruder.
3- Material feed via spiral groove, efficient transmission and can effectively reduce back-pressure on extruder.
4- Unique design (barrier, shearing and mixing zone) guarantees a uniformed plasticizing effect, and can reduce the pressure on the screw which guarantees a high speed and stable output capacity.
5- High torque gear box has a smart figuration, compact construction, low noise, high carrying capacity, high transmission efficiency can assure long-time trouble-free operation;
6- PCA(pipe air cooling system) of die head largely increase the extrusion speed and decrease the cooling length of extrusion line, and improve quality of inner pipe surface;
7- Intelligent PLC controlling system with human-friendly interface make the operation easily and conveniently;
8- Chip-free cutter ensuing flat and smooth cutting surface of pipe.
Our factory
Our Exhibition
Our goods shipping
|
|
Coil Polyethylene Pipe PPR Plastic Water Gas Oil Supply Sewage Hose Tube Extrusion Production Line Images
|
